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Gear Shaper - List of Manufacturers, Suppliers, Companies and Products

Gear Shaper Product List

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Medium Diameter Gear Gear Shaper SC40CNC

Gear Shaper S Series, optimal for large-scale work processing.

◆Excellent Machining Precision Based on a high-rigidity and high-precision mechanical structure for the table, sliding surfaces, and feed shafts, we pursue high precision in machining from all aspects, including improving positioning accuracy and reducing the effects of thermal displacement. The S series achieves JIS Grade 5 [JIS B1702 (1998)] with high-precision gears (spur gears). Additionally, we guarantee a repeat machining accuracy of Cp=1.33 against an overball diameter tolerance of 50μm (with thermal displacement correction device included). We meet the demands for high precision and respond to stringent orders with reliable quality. ◆Stable Quality Thorough measures against thermal deformation ensure stable machining quality. Dimensional changes in the workpiece are caused by thermal deformation of the machine due to cutting oil heated by machining heat coming into contact with the bed surface. In response, we circulate coolant within the bed to equalize the thermal distribution and minimize thermal deformation. ◆Product Detail Page https://www.nidec.com/jp/machine-tool/products/B700/M104/S101/NMTJ-s-series/

  • Gear cutting machine/Gear finishing machine

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Large diameter gear gear shaper SC63/100CNC

Gear Shaper S Series, ideal for large-scale work processing.

◆Excellent Machining Precision Based on a high-rigidity and high-precision mechanical structure for the table, sliding surfaces, and feed shafts, we pursue high precision in machining from all aspects, including improvements in positioning accuracy and reductions in the effects of thermal displacement. The S series achieves JIS Grade 5 [JIS B1702 (1998)] with high-precision gears (spur gears). Additionally, we guarantee a repeat machining accuracy of Cp=1.33 against an overball diameter tolerance of 50μm (with thermal displacement correction device included). We meet the needs for high precision and respond to demanding orders with reliable quality. ◆Stable Quality Through thorough measures against thermal deformation, we maintain stable machining quality. Dimensional changes in the workpiece during machining are caused by mechanical thermal deformation due to cutting oil heated by machining heat coming into contact with the bed surface. In response, we circulate coolant within the bed to equalize the thermal distribution and minimize thermal deformation. ◆Product Detail Page https://www.nidec.com/jp/machine-tool/products/B700/M104/S101/NMTJ-s-series/

  • Gear cutting machine/Gear finishing machine

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Large Gear Gear Shaper SEA1600

Supports all large gear processing for construction machinery and wind turbines.

By leveraging the know-how gained from manufacturing machine tools that produce products active in various industrial fields, we are capable of processing all large gears used in construction machinery and wind turbines.

  • Gear cutting machine/Gear finishing machine

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Even old gear shapers can reduce non-cutting time and improve productivity through overhauls.

Standardize multi-step feeding! Achieve several times the speed of radial feeding to minimize wasted time.

At Sanwa Seiki Co., Ltd., we have improved performance and operability by retrofitting all functions, including cutter rotation, table rotation, feed, spindle, stroke, and cutter vertical position, to CNC (5-axis). We have adopted the "FANUC16iMB" NC device, which shortens non-cutting time and enhances productivity. By incorporating a cutter spindle rapid return software and servo-motorizing the circumferential feed and feed, the flexibility in setting processing conditions has significantly improved. 【Achievements】 ■ Machine Name: Lorenz LS1000 Gear Shaper <Construction Details> ■ 1. Overhaul ■ 2. 5-axis NC retrofit construction ・ The NC device uses FANUC16iMB ・ By retrofitting all functions, including cutter rotation, table rotation, feed, spindle stroke, and cutter vertical position to CNC (5-axis), we have improved performance and operability. *For more details, please refer to the PDF document or feel free to contact us.

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Dry Cut Gear Shaper SE Series

The SE series of completely dry cut gear shapers enables stable high productivity processing.

◆Fully compatible with dry cutting ◆Modularization of transport devices for easy line configuration The modularization of peripheral and transport devices allows for easy line configuration and layout changes. As a result, it has become possible to minimize the setup time. We have prepared two types of configurations that can be selected based on the work style. Type 1: Front flat type, optimal for manual workpiece loading machines Type 2: Narrow opening type, optimal for automation compatibility ◆Product details page https://www.nidec.com/jp/machine-tool/products/B700/M104/S101/NMTJ-se_series/

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Helical Guideless Gear Shaper ST Series

The ST series can process any helical gear without the need for guide replacement through program input.

◆ Helical Guide-less No need for guide replacement; set any twist angle in the NC program to process helical gears. ◆ NC Relieving Mechanism (ST40A Option) Automates the relieving operation with NC, allowing for arc-shaped crowning and taper processing (up to ±0.3 degrees) through program operation. ◆ Product Detail Page https://www.nidec.com/jp/machine-tool/products/B700/M104/S101/NMTJ-st_series/

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High Precision Gear Shaper FR Series

High-precision gear processing machines SE25FR/FR Plus and SC40FR that meet the demands for high precision and high-speed machining of gears for reducers.

◆Support for High-Precision Machining (SE25FR, SC40FR) By adopting high-precision worm gears for the cutter head and table, we achieve high-precision machining by suppressing rotational fluctuations. ◆Product Detail Page https://www.nidec.com/jp/machine-tool/products/B700/M104/S101/NMTJ-se25fr_sc40fr/

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